Maxnerva partners with New Territories Pump Industry to promote digital transformation in the pump industry

Intelligent manufacturing is the main direction of building a strong manufacturing country, and its level of development directly affects the quality level of China's manufacturing industry.

Digital production is the cornerstone of achieving truly intelligent manufacturing. Developing intelligent manufacturing plays an important role in consolidating the foundation of the real economy, building a modern industrial system, and realizing new industrialization. It is also the foundation and key to realizing intelligent production and application, and an important strategic resource for the transformation and upgrading of China's manufacturing industry.

New Territories Pump Industry, as a professional manufacturer and operator of various pumps and control equipment in the domestic manufacturing industry. For over 30 years, the company has been dedicated to the technical research, manufacturing, and market promotion of various pumps and control equipment products, committed to providing the world with the best water pump and water treatment system solutions.

In 1987, New Territories Pump Industry developed the "screw pump" that filled the gap in the domestic market at that time. Due to its excellent quality, New Territories Pump quickly emerged in the industry and embarked on a legendary brand journey in the Chinese pump industry. Currently, it has 6 major production bases and 11 holding subsidiaries nationwide, becoming one of the top ten brands in the domestic pump industry. 

New Territories Pump Industry, based on the concept of "lean manufacturing" and "smart management", collaborates with Maxnerva to assist enterprises in achieving integrated core business systems that optimize production processes, resource allocation, real-time recording, and reflect business operations. This enables manufacturing production management to achieve lean manufacturing and independent digital management; Maxnerva Intelligent Manufacturing has independently developed intelligent manufacturing solution integration platform and intelligent factory software system, which can provide top-level design and planning of intelligent manufacturing, as well as overall integration services for intelligent manufacturing projects for large and medium-sized manufacturing enterprises in China. In the field of "workshop level manufacturing management", it fully supports the management of process oriented manufacturing fields such as manufacturing and large-scale discrete manufacturing in China.

The implementation of lean production and optimization of production processes in the New Territories pump industry is the foundation. Firstly, the product is of high quality; Secondly, promote lean production; Thirdly, process optimization; The fourth is to improve the underlying automation technology. The implementation path of "point production line workshop factory" is reasonable, and this upgrade and renovation covers: Sanchikou Factory in the New Territories: Submersible Pump Division; Involved departments: Information and Process Management Center, Material Control Department, Business Unit Office, Power Equipment Department, Quality Control Department, Sales Center, Technology Center, Business Unit Technology Department, Procurement Department, Finance Department. Maxnerva is responsible for overall planning, step-by-step implementation, gradual progress, and iterative upgrading.

The New Territories Pump Industry has chosen Maxnerva Intelligent Manufacturing Execution System (MES) this time, which will help the company achieve the following goals:

Transparency in production:

Real time visibility throughout the manufacturing process, minimal involvement of operators, and product traceability;

Collect and provide reports on the production site; On site visibility of manufacturing information;

Share real-time information and quickly convey decisions; Promptly perceive and respond to the above situation.  

Collaborative planning and production scheduling:

Provide APS to achieve full process planning and control in the New Territories, connecting planned orders, production, warehousing, and customer needs;

Fully implement system planning and manufacturing.

Strengthen data analysis:

Information analysis of KPI projects; Production analysis can be conducted through manufacturing history information;

Analyze equipment efficiency through equipment status monitoring and maintenance management;

Various forms of analysis reports for each department; Support manufacturing engineering improvement activities through manufacturing KPI analysis. 

Quality improvement:

MES is responsible for preventing errors and mistakes throughout the entire process in the New Territories, ensuring that production factors meet production requirements, closely monitoring and resolving manufacturing process anomalies, and comprehensively improving product quality.  

Reduce inventory:

Product production/quality/material/equipment history management;

Strengthen the tracking and management of work orders/defective production records; 

With the deepening development of digitization, networking, and intelligence, China is rapidly transitioning towards intelligent manufacturing. As one of the core foundations of China's manufacturing industry, industrial software is penetrating into the fields of cloud computing platforms, intelligent device management, and industrial Internet of Things, becoming a powerful support for independent and controllable industrial digital transformation.

The Maxnerva intelligent manufacturing execution system deeply integrates the new generation of digital technology with the manufacturing industry, empowering the transformation and upgrading of production management, and will more safely and effectively promote the transformation and improvement of China's industrial manufacturing from scale to high-quality and intelligent. In the future, digital and intelligent technologies represented by 5G, the Internet of Things, big data, and artificial intelligence will promote the deep integration of digital technology and manufacturing, forming an intelligent manufacturing model of human-machine integration. New models of integrated development such as digital design, intelligent production, networked coordination, and service-oriented extension will flourish. New Territories Pump Industry continuously enhances its innovation capabilities and improves its business philosophy, providing strong impetus for the company's market competitiveness, leading the company towards a more intelligent, energy-saving, and friendly future, truly fulfilling its corporate mission, and making water flow more exciting!